Editorial owner: MCL Solar Knowledge Center

Review scope: Preliminary battery-energy calculation for a 12-hour operating schedule. Final capacity requires the exact load profile, system voltage, cell data, BMS limits, temperature range and project autonomy requirement.

Key conclusion

Battery capacity cannot be selected from luminaire wattage alone. A defensible calculation starts with the measured nightly energy load, multiplies it by the required autonomy period, and then accounts for usable depth of discharge, discharge efficiency, temperature, aging and auxiliary loads.

Keep watt-hours and ampere-hours separate. Watt-hours describe energy. Ampere-hours describe charge at a stated voltage. A battery labeled only in Ah cannot be compared until its nominal voltage and usable operating window are known.

Inputs required

Step 1: calculate the 12-hour load

For a dimming schedule:

Nightly lighting energy (Wh) = sum of [measured power at each dimming level (W) x time at that level (h)]

Add the controller, sensor and communications loads:

Total nightly energy = lighting energy + auxiliary energy

If a motion sensor is used, calculate a conservative event profile. Do not reduce the battery from a claimed saving percentage without a stated traffic assumption.

Step 2: convert the load into required battery energy

A transparent preliminary equation is:

Required nominal battery energy (Wh) = nightly energy x autonomy nights / [usable depth-of-discharge fraction x discharge efficiency x temperature-and-aging capacity factor]

Each factor must be tied to the proposed cell, pack, environment and warranty. For example, a usable depth-of-discharge limit is not the same as the BMS emergency cutoff. Normal operation should preserve the agreed reserve and avoid relying on protective shutdown.

Step 3: convert watt-hours to ampere-hours

After determining the required nominal energy:

Required capacity (Ah) = required nominal energy (Wh) / nominal battery voltage (V)

Use the pack’s nominal voltage for preliminary comparison, then verify the controller and LED driver across the actual battery voltage range.

Worked example

This is a method example, not a universal product specification.

Required nominal energy = 228 x 2 / (0.80 x 0.95 x 0.85) = approximately 706 Wh

For a nominal 12.8 V pack:

Required capacity = 706 / 12.8 = approximately 55.2 Ah

This result is a starting point. The proposed commercial pack must be checked for cell configuration, actual tested capacity, current limits, temperature range, enclosure, BMS settings, available charging energy and recovery time.

Temperature and aging are not optional margins

Lithium-ion battery life and available capacity are affected by temperature, charge voltage, depth of discharge, calendar age and cycling conditions. A supplier should state the cell and pack assumptions behind any cycle-life or calendar-life statement. Do not convert a laboratory cycle number directly into a guaranteed number of field years.

For hot climates, review cell temperature inside the installed battery compartment rather than using ambient temperature alone. For cold climates, confirm charge restrictions and controller behavior below the cell’s permitted charging temperature.

Why a larger Ah label may still be misleading

Capacity verification before approval

  1. Record cell manufacturer, model, chemistry and traceability.
  2. Check series and parallel configuration against nominal voltage and capacity.
  3. Review BMS current, voltage and temperature settings.
  4. Perform a controlled charge and discharge capacity test under stated conditions.
  5. Record delivered Wh as well as Ah.
  6. Compare the tested result with the design’s usable energy requirement.
  7. Retain the report with serial or batch identification.

Battery, panel and autonomy must be checked together

A battery sized for two nights is not useful if the panel cannot restore the consumed energy within the required recovery period. The energy model should show:

Sources and further reading

Also review the solar street light battery guide and the panel sizing method.

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